Our high quality control panels being prepped for another control panel build

Electrical Control Panels

Design, Manufacturer and Build


We provide a wide range of electrical control panels, motor control centres and industrial control panels to multiple industries. All panels comply with relevant standards and certifications. They can be simple single pump controllers through to extensive multiple bespoke solutions. They are all designed, engineered and manufactured in accordance with ISO 9001  accreditation.

Motor control centre, electrical and control panels

We provide three approaches to electrical panel design:

Off the shelf solutions

Standard

Standard design is where the panel provides control for a set application and the user requirements are fixed. It can be a simple pump installation. Once the design is developed and completed, the panels can be built quickly and cost effectively. Check-out our online shop for small control panels that are ‘Ready-to-Go’

Off the shelf solutions

Modular

Modular design provides a highly efficient solution for applications where technology or user requirements are likely to change, allowing functional units to be replaced or resized-reconfigured for equipment updates or change of use.

Unique solutions

Bespoke

We can design, manufacture, install and commission bespoke one-off solutions for very specific requirements, where space restrictions, complex plant room layouts or equipment considerations call for non-standard sizes or configuration.

Total Automated Solutions design engineers will assess and gain a full understanding of the customer’s requirements by in depth communication, site surveys and User Requirement Specification (URS) documentation, balanced with the standards we apply. For example, the design process will take into consideration:

User Requirement Specification

Hardwired or PLC controlled

Control philosophy

Local/In house specifications

Operating environment

Budget

Standards we apply 

CE/UKCA

EN60204-1:2018 (machine safety standards)

EN61439 (low voltage switch gear standards)

DNV

An industrial control system using our electrical control panels being commissioned by one of our engineers

Electrical Control Panels

Technologies / Standards

Total Automated Solutions design and engineering team have a wealth of experience implementing solutions to all relevant standards. They are ready to work with you whether you require a simple control panel built and designed to your exact specifications or a complex, bespoke Motor Control Centres (MCC) & Instrumentation Control and Automation (ICA) suite of cabinets.

Automation control solutions using our electrical control panels

We are a specialist electrical control panel manufacturer, using high quality components from trusted, reliable manufacturers. Our team of experienced industrial control panel builders can handle just about any size/type of customised control and automation panels, from conceptual design, through to final commissioning across a host of industries and applications.

Adding value to the process, we will partner with you in the control panel design, build, manufacture, product testing and certification of your industrial automation controls and systems, thus, always keeping you in the loop and ensuring robust, resilient, fit for purpose solutions of the highest standards.

We also have vast experience in the lifelong support of your electrical panels. We offer a regular maintenance programme to ensure that all the various components including switchgear controls, circuit breakers and other components are working at peak efficiency.

Since founding Total Automated Solutions our design process has been continuously improved and refined to provide our customers with, what we consider to be, the best control panels for their requirements.

Specialist electrical control panel manufacturers

Industrial Control Panels

  • Water and Wastewater processing

    Food and Beverage

    Chemical handling

    Nuclear

    Defence

    Extraction

    Renewables

    Rubber

    Marine

    Materials handling

    Control panels services

    Pharmaceutical

    Aggregates

    Textiles

    Paper

  • PLC/HMI software

    SCADA systems software

    Process & machine control panels and systems

    Electrical control panels

    Motor control centres and distribution boards

    Machine safety systems

    Electrical installations

    Electrical and software commissioning

    Project management

    FAT, commissioning, SAT, training, handover, support and maintenance

  • Intelligent and conventional designs

    Compliant with BS EN 61439

    CE/UKCA marked

    EMC compliant

    Forms 1 to 4

    Types 2 to 7

    Current ratings 125A to 6300A

    Ingress protection to IP65

    Front and rear access

    Top and bottom cable entry

    Configurations – straight/in-line, back-to-back, “L” and “U” shape

    Construction - fully welded bespoke or welded frame modular in mild steel, and stainless steel

    Paint – powder coating in RAL and BS colours

    Fuse and circuit breaker configurations

    Touchscreen HMI

    Harmonic filtration system

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